Product Overview
Breathable PP Nonwoven Fabric is a high-performance, polypropylene-based material engineered using advanced spinning and micro-porous lamination technology. By creating a dense, tortuous microscopic network, it allows air and moisture vapor to freely escape while blocked liquids and particles cannot penetrate.
This optimal balance of high hydrostatic resistance, exceptional tensile strength, and skin-friendly softness makes it the premier choice for premium hygiene, medical protective, agricultural, and technical packaging applications worldwide.
Key Features
High Breathability & Moisture Vapor Transmission (WVTR): Keeps skins dry and comfortable, effectively preventing heat and moisture buildup.
Advanced Uniformity & Barrier Properties: Excellent web uniformity with zero thin-spots, ensuring stable barrier protection against fluids.
Superior Mechanical Strength: High tensile strength (MD/CD) and tear resistance, optimized for high-stress conversion lines.
Ultra-Soft & Hypoallergenic: Cotton-like texture, lint-free, and skin-friendly, strictly complying with hygiene standards.
Eco-Friendly & 100% Recyclable: Made from non-toxic, sustainable polypropylene, supporting global green supply chains.
Technical Specifications
Note: All specifications can be customized to meet international test standards such as EDANA, INDA, and ISO.
| Item | Specification (Standard Range) | Test Method / Compliance |
| Material | 100% Virgin Polypropylene (PP) | Premium Hygiene & Medical Grade |
| Technology | Spunbond (S, SS, SSS) / SMS / Breathable PE Lamination | Multi-beam High-speed Line |
| Basis Weight | 10gsm to 100gsm (Customizable) | ISO 9073-1 / ASTM D3776 |
| Width | 10cm to 320cm (Slitting Available) | Max 3.2m |
| Tensile Strength | MD over 30 N/5cm, CD over 15 N/5cm (Adjusts with GSM) | ISO 9073-3 / ASTM D5035 |
| Water Vapor Transmission (WVTR) | 2000g/m2/24h to 4000g/m2/24h (Low/Mid/High Breathable) | ASTM E96 / JIS Z0208 |
| Hydrostatic Head | Over 150 mm H2O (For Medical/Protective Grade) | AATCC 127 / ISO 811 |
| Color & Pattern | White, Blue, Green, Custom / Plain, Sesame, Embossed | Customizable |
Product Applications
Hygiene & Personal Care: Backsheet and topsheet for baby diapers, adult incontinence pants, and sanitary napkins.
Medical & Protective Gear: Disposable surgical gowns, drapes, isolation suits, face masks, and shoe covers.
Agriculture & Horticulture: Crop covers, frost protection fleece, plant fruit bags, and weed control fabrics with UV stabilizers.
Home Furnishing & Bedding: Mattress covers, pillow protective linings, sofa bottom linings, and pocket spring wraps.
Industrial Packaging & Filtration: Eco-friendly shopping bags, protective garment bags, automobile covers, and air/liquid filter substrates.
Industrial Advantages & Quality Control
Precision Production Technology: Operating state-of-the-art multi-beam SSS and SMS production lines. The advanced online vision inspection system automatically detects and flags defects down to 1mm, ensuring a Coefficient of Variation (CV) under 4 percent for weight uniformity.
Rigorous In-House Laboratory Testing: Every production batch undergoes strict quality control before dispatch. A full Certificate of Analysis (COA) is issued to verify GSM, tensile strength, elongation, WVTR breathability, and hydrostatic head data for every single roll.
International Compliance & Certifications: The manufacturing facility is ISO9001 certified. The fabrics fully comply with OEKO-TEX Standard 100 (Class I Certificate for baby contact), CE, and SGS/RoHS eco-friendly testing standards.
Full Customization Services
Comprehensive OEM and ODM solutions are tailored to your technical requirements:
Functional Additives: Hydrophilic, Hydrophobic, Anti-UV (1 percent to 5 percent stabilizer), Flame Retardant, Antibacterial, and Antistatic treatments.
Structural Customization: Multi-layer lamination (PP plus Breathable PE film), micro-perforation, and custom embossing patterns.
Tailored Logistics Packaging: Custom roll diameters, core sizes (2 or 3 inches), and customized private labeling.
Packaging & Global Logistics
Sealed Export Packaging: Wrapped in heavy-duty clear PE film and reinforced stretched film to block moisture, dust, and contamination during sea transit.
Flexible Trade Terms: Providing seamless logistics under FOB, CIF, CFR, and DDP/DDU terms directly to your warehouse.
Rapid Lead Time: Samples are dispatched within 3 days; standard container orders are delivered within 14 to 21 days.
Why Choose Us
Massive Production Capacity: With an annual output of over 30,000 Tons, we guarantee competitive economies of scale and stable supply chain security even during global peak seasons.
Global Brand Trust: Over 10 years of export experience, serving tier-1 hygiene and medical brands in Europe, North America, and Southeast Asia. We thoroughly understand global customs compliance and technical entry barriers.
24/7 Technical Support: A dedicated team of polymer engineers provides rapid troubleshooting and material optimization to boost your production line efficiency.
Frequently Asked Questions
Q: What is the minimum order quantity (MOQ) for custom GSM or colors?
A: Our standard MOQ for stock colors (White/Blue) is 1 Ton. For customized colors or specific functional treatments (such as Anti-UV or Hydrophilic), the MOQ is 3 to 5 Tons per specification, depending on the machine adjustment requirements.
Q: How do you verify the breathability (WVTR) of your fabric?
A: We test our breathable fabrics strictly according to ASTM E96 (inverted cup method) or JIS Z0208. Every batch is sampled and tested in our moisture-permeability laboratory, and the specific WVTR data will be clearly printed on your Certificate of Analysis (COA).
Q: Can your breathable nonwoven fabric be used in ultrasonic welding machines?
A: Yes, absolutely. Our 100 percent virgin PP material ensures excellent thermal bonding properties. It is perfectly optimized for high-speed ultrasonic welding, heat sealing, and gluing conversion lines without melting or breaking.
Q: Do you provide free samples for testing?
A: Yes, we provide free A4-sized samples or small sample rolls (within 5 to 10 meters) for your quality and compatibility testing. Buyers only need to cover the international courier cost, which will be fully refunded in your first bulk order.
