Product Overview
Colored Needle Punched Nonwoven Fabric is a high-performance, durable material engineered through mechanical fiber interlocking, followed by advanced dyeing or using solution-dyed colored fibers. It features exceptional tensile strength, a uniform surface structure, and superior color fastness. Engineered to meet strict industrial and commercial standards, it serves as a reliable solution for automotive, home furnishing, filtration, and eco-friendly packaging sectors worldwide.
Key Features
High Tensile Strength & Tear Resistance: Mechanically interlocked fibers ensure excellent multidirectional durability.
Excellent Dimensional Stability: Heat-set structural integrity prevents shrinking, stretching, or deforming.
Superior Color Fastness: Resistant to UV fading, rubbing, and washing; custom matching via Pantone or RAL codes.
Eco-Friendly & Sustainable: Available in 100% GRS-certified recycled polyester (rPET) options.
Functional Treatments: Optional anti-UV, flame retardant (FR), water-repellent, or anti-static finishings.
High Customizability: Flexible adjustments in weight (80 gsm to 1500 gsm), thickness, and stiffness.
Technical Specifications
| Item | Technical Specification | International Standards |
| Material | Polyester (PET), Polypropylene (PP), Recycled PET, or Blends | Standard / GRS Certified |
| Weight Range | 80 gsm - 1500 gsm | ASTM D3776 / ISO 9073-1 |
| Thickness | 0.5 mm - 10.0 mm | ASTM D5729 / ISO 9073-2 |
| Width | 10 cm - 320 cm (Customizable) | ISO 9073-3 |
| Tensile Strength | MD cross 300 N / 5cm, CD cross 250 N / 5cm (Based on 300 gsm) | ASTM D5035 |
| Color Fastness | Grade 4-5 or higher (Light / Rubbing / Washing) | ISO 105-B02 / ISO 105-X12 |
| Flame Retardancy | Optional: Meets CFR 1633, BS 5852, or FMVSS 302 | FMVSS 302 (Automotive Grade) |
| Surface Finish | Singeing, Calendering, Heat setting, Coating, Dyeing | Industrial Grade |
Product Applications
Automotive Industry: Headliners, trunk liners, parcel shelves, wheel arch liners, floor mats, and acoustic insulation.
Home Furnishings & Bedding: Sofa linings, mattress insulator pads, carpet underlays, and anti-slip backing.
Eco-Friendly Packaging: Heavy-duty shopping bags, premium gift wrapping, protective storage cases, and jewelry pouches.
Agriculture & Geotextiles: UV-stabilized weed control mats, landscape fabrics, plant protection covers, and root control bags.
Industrial Filtration & Insulation: Air or liquid filter bags, thermal insulation felt, and soundproofing wall panels.
Crafts & DIY: School craft sheets, exhibition carpets, display boards, and felt organizers.
Production Process
Raw Material Selection (Virgin/rPET) ➔ Fiber Opening & Electronic Blending ➔ Precision Carding ➔ Cross Lapping (Web Laying) ➔ Multi-stage Needle Punching ➔ Dyeing / Liquid-Color Processing ➔ Thermal Heat Setting & Calendering ➔ Online Metal Detection ➔ Slitting & Winding ➔ 100% Quality Inspection & Packing
Advanced Quality Control
Quality is our baseline. Our manufacturing plant operates strictly under ISO 9001:2015 quality management systems.
Raw Material Lab Testing: Fiber denier, length, and moisture testing before feeding.
In-Line Monitoring: Real-time electronic gsm-scanning systems to guarantee uniform thickness and density.
On-Site Laboratory: Tensile strength, tearing resistance, and color spectrophotometer matching for every batch.
Safety Assurance: 100% Metal Detection applied to prevent any broken needles or metallic contamination.
Packaging & Global Logistics
Standard Packing: Packed in rolls with dual-layer heavy-duty PE transparent film to protect against moisture and dust during transit.
Customized Labeling: Waterproof labels with Barcodes, Batch Numbers, GSM, Width, and Roll Length.
Loading Capacity: Approximately 4.5 to 5.5 tons for a 20GP container; 11 to 12.5 tons for a 40HQ container (exact capacity depends on specific GSM and thickness).
Sourcing Strengths & Capacity
Mass Production Capacity: Equipped with 3 advanced high-speed needle-punching production lines, boasting an annual output exceeding 15,000 tons.
Eco-Friendly Compliance: Certified by GRS (Global Recycled Standard) and OEKO-TEX Standard 100, helping you meet global ESG and carbon neutrality market requirements.
Strong Customization: Capabilities include variable widths (10 cm to 320 cm), functional treatments (FR, UV, Waterproof), and custom Pantone matching with a professional engineering team.
Global Export Experience: Over 10 years of professional export experience with reliable freight forwarding partnerships, ensuring smooth custom clearance worldwide.
FAQ
Q: Can you match custom colors, and is there an extra cost?
A: Yes, we match custom colors based on Pantone/RAL codes or your physical sample. There is no extra color-matching cost for bulk orders meeting our production line minimums.
Q: Do you offer GRS (Global Recycled Standard) certificates for eco-friendly nonwovens?
A: Yes. We provide a Transaction Certificate (TC) for every GRS-certified recycled polyester (rPET) shipment to support your brand's sustainability claims.
Q: What is your standard Lead Time and Minimum Order Quantity (MOQ)?
A: The standard MOQ is 1,000 kg per color for regular specifications. Delivery time is usually 15 to 20 days after deposit confirmation for a full container load.
Q: How can I obtain samples for testing?
A: We provide free A4 size or roll samples (within 2 meters) from our stock for quality and hand-feel evaluation. Buyers only cover the international courier/express cost.
